Description: The PLC Trainer Kit Set is a comprehensive and safety-focused training system designed for engineering university labs, equipped with a wide range of advanced components for industrial automation and control experiments. It features a Siemens S7-200 Smart PLC with analog I/O module, HMI, VFD, and a 1HP three-phase induction motor, enabling hands-on learning in motor control, process automation, and signal processing. The kit includes a variety of sensors (proximity, photoelectric, temperature), relays, magnetic contactors, and power supply units, all housed in a safety-oriented electrical panel with key-based power control. Complete with communication cables, PLC programming and HMI designing software, and experimental sheets, this trainer set provides a versatile platform for advanced PLC programming, motor control, and automation experiments, ensuring students gain practical experience in modern industrial control systems.
Specification:
01. The electrical panel is totally safety-oriented and features a Key Based Power Controlling (ON/OFF) experimental interface.
02. Power Unit: MCCB, RCCB and Emergency protection system with Power Indication.
03. SIEMENS S7-200 Smart PLC 24 Digital Input And 16 Digital Output Relay type – 1nos
04. Analog Module EM AM06 ANALOG I/O SM AM06, 4AI/2AO
05. Analog Module EM AR02 200SMART, ANALOG INPUT SM AR02 RTD, 2 AI
06. HMI 7inch DOP-107EV – 1nos
07. VFD 0.75kw (variable Frequency Drive) – 1nos
08. Three Phase Induction Motor 1HP – 1nos
09. Analog Signal Generator 0-10V, 0-20mA, 4-20mA.
10. DC 24V 5A Power Supply Unit.
11. AC 220/440V 5A Power Supply Unit.
12. AC Three Phase 220/440V 5A Power unit.
13. PT-100 or Thermocouple – pcs
14. Heat Blower – 1nos
15. Indicator Lamp 24V DC – 8pcs
16. Switching Relay – 4pcs
17. Magnetic Contactor 220V AC; 32A – 4pcs
18. Proximity Sensor Metal Type 24V DC PNP and NPN – 1pcs
19. Proximity Sensor Magnet Type 24V DC PNP and NPN – 1pcs
20. Photo Electric Sensor 24V DC PNP and NPN – 1pcs
21. Digital AC Voltmeter 500V – 1pcs
22. Digital DC Voltmeter 300V – 1pcs
23. Push Switch NO/NC – 5pcs
24. Selector Switch ON/OFF NO/NC – 5pcs
25. Limit Switch NO/NC – 3pcs
26. Ethernet Hub
27. Communication Cables
28. PLC Programming Software.
29. HMI Designing Software.
30. Detailed Experimental Sheet.
EXPERIMENTS:
1. PLC Programming for Motor Control: Controlling the operation of a three-phase induction motor using PLC programming with start, stop, and speed control via VFD.
2. Analog Signal Processing: Experiment with reading and processing analog signals (0-10V, 0-20mA, 4-20mA) using the PLC's analog IO module.
3. Temperature Control System: Implementing a temperature control loop using PT-100 or thermocouple sensors and controlling a heat blower.
4. Proximity Sensor Application: Detecting and differentiating between PNP and NPN signals from proximity sensors using the PLC.
5. Position Control with Limit Switches: Using limit switches to control the position of an actuator or conveyor system.
6. HMI Interface Design: Creating a user interface on the HMI for real-time monitoring and control of processes.
7. Digital and Analog IO Mapping: Mapping and configuring digital and analog inputs and outputs in a PLC program.
8. Sequential Control System: Designing and programming a sequential control system for industrial automation applications.
9. Fault Detection and Alarm System: Implementing a fault detection system using PLC logic to trigger alarms based on input conditions.
10. Variable Frequency Drive (VFD) Control: Controlling the speed and direction of a three-phase induction motor using a VFD and PLC.
11. Process Automation with Timers and Counters: Using timers and counters in PLC programming to automate complex process sequences.
12. Simulating Industrial Conveyor System: Using sensors and PLC to control a simulated conveyor system with start/stop and load/unload functionality.
13. PID Control Implementation: Designing and tuning a PID control loop for maintaining process variables like temperature or speed.
14. Ethernet Communication Setup: Configuring and testing Ethernet communication between PLC, HMI, and external devices using an Ethernet hub.
